Unique Technology for Induction Billet Heaters

Induction forging alludes to the utilization of an induction heater to pre-heat metals preceding distortion utilizing a press or sledge. Regularly metals are heated to somewhere around 1,100 and 1,200 °C (2,010 and 2,190 °F) to expand their flexibility and help stream in the forging bite the dust.

Induction heating is a non-contact process which utilizes the standard of electromagnetic induction to create heat in a work piece. By setting a conductive material into a solid rotating attractive field, electric current is made to stream in the material, along these lines creating Joule heating. In attractive materials, further heat is produced underneath the Curie indicate due hysteresis misfortunes. The created current is relevantly in the surface layer, the profundity of this layer being directed by the recurrence of the exchanging field and the porousness of the material.

Billet Heating :

In the induction billet heater the entire of the billet or slug is heated. Ordinarily for short billets or slugs a container or dish is utilized to consequently display the billets in line to squeeze rollers, chain driven

tractor units or at times pneumatic pushers. The billets are then determined through the loop one behind the other on water cooled rails or earthenware liners are utilized through the curl bore which decrease contact and anticipate wear. The length of the curl is an element of the required drench time, the process duration per segment and the length of the billet. In high volume extensive cross area work it is not bizarre to have 4 or 5 curls in arrangement to give 5 m (16 ft) of loop or more. 

Common place parts handled by in line billet heating:

 Little crankshafts

 Camshafts

 Pneumatic and pressure driven fittings

 Sledge heads

 Motor valves

 Single shot

shot billet heating:

For long billets, single shot heating can be utilized. This procedure uses comparable frameworks to bar end heating aside from that the entire of the billet is crashed into individual loops. Likewise with bar end heating the quantity of curls is administered by ΔT required and the warm properties of the material being heated. Run of the mill parts prepared by single shot billet heating:

 Lorry axles

 Marine camshaf

Induction Billet Heatering Systems :

Stead Fast Engineers supply a broad range of induction billet heating systems for virtually all forge heating applications. Advantages of our induction billet heaters include:

• High efficiency

• Proven Design

• Reduced customer start up time

• Forge shop proven

• Excellent customer reference list

• Advanced PLC control, power & temperature control

• Quick release connections for both power & water

• World wide customer service support

• Reliable

• Heavy Duty Construction, for toughest forging conditions

• IGBT (Insulated Gate Bi-Polar Transistor) Design

Manufactured to perfection, we are one of the excellent and leading exporters of Induction Billet Heating Machine. Due to its high efficiency, consistent performance and longer functional life, the billet heating machine is highly reckoned in the global market. We have manufactured the billet machine for efficient heating of circular or square section billets. Our offered range of billet machine is widely used for forging application. This Induction Billet Heating Machine is stringently checked on several parameters like sturdiness, construction and efficiency.

For more Information Visit Our website : http://www.steadfastengg.com/